Wonke umsebenzisi uthiyile ukwaphula impompo.Ukususa impompo ngaphandle kokonakalisa amalungu ngumsebenzi obuhlungu.Ukongeza, ukucofa ukucofa kokwenziwa komatshini ochanekileyo kwaye iqhelekile ukuba yinkqubo yokugqibela.Oku kuthetha ukuba izinga lokwaphuka kwempompo linokumisela isantya sokulahlwa kwemveliso.Ngaphandle kweendleko zokusebenzisa isixhobo esinye, izinga lokufaneleka lokucofa liya kugqiba iindleko ezibanzi zesixhobo.Zeziphi ezona zizathu ziphambili ezinokubangela ukwaphuka kwempompo phaya?Ukuba impompo yophukile, ayinako ukwahlulwa ngaphantsi kwezizathu ezisixhenxe
1. Khetha idiameter yomngxuma osezantsi ekunene
Ukucofa umngxuma ongezantsi ngempompo kufuna ukuthelekisa ubungakanani bomngxuma ongezantsi.Ngokuqhelekileyo, uluhlu oluhambelanayo lobungakanani bomngxuma ongezantsi lunikezelwa kwikhathalogu.Nceda uqaphele ukuba olu luluhlu lwereferensi.Kubalulekile ukuqaphela ukuba akukho mpompo enye kunye nobukhulu bokuqhuba.Kwimingxuma emincinci enemisonto encinci, ukuba itorque inkulu kakhulu, ungayaphula ngokulula impompo.
2. Sebenzisa ukwenza iimpompo kangangoko
Ukwenza impompoyitshiphu ekhululekileyo inkqubo yomatshini ebandakanya ukukhupha izinto ezicwangcisiweyo zibe yimilo.Esona sizathu siqhelekileyo sempompo kukuba bavalwe ziitshiphusi zabo, kwaye oku kucudisa impompo akunakwenzeka.Itephu eqengqelekayo nayo inendawo enkulu enqamlezayo, ngoko ke impompo ngokwayo yomelele kunompompo wokusika.
Iimpompo zokubumba zinemiqobo emibini.Okokuqala, ayinakusetyenziselwa izinto ezinobunzima obuphezulu ukuya kuma-42HRC.Okwesibini, amanye amashishini akakuvumeli ukusetyenziswa kweetephu zokwenza iimpompo kuba inkqubo yokucubungula inokudala i-voids ebamba ungcoliseko kwimicu.Ukucofa ifom kunokubangela ukwanda koxinzelelo kwintambo.
3.Ukusebenzisa esinye isixhobo sokusika ukwenza imisonto
Kwizixhobo ezinzima zomatshini okanye icandelo eliphezulu elongezelelweyo,intambo yokusika abasikiinokusetyenziswa endaweni yokucofa.
Ubomi benkonzo ye-thread milling cutters bude kunobo bompompo, nangona isantya sokusika i-thread mill sihamba kancinci.Uyakwazi ukungqusha imisonto kufutshane ezantsi umngxuma oyimfama, kwaye enyeintambo yokusika umsikiinokuqhuba imisonto yobungakanani obahlukeneyo.Ukongeza, i-thread milling cutters ifaneleke ngakumbi ekusetyenzweni kwezixhobo ezinzima kuneempompo.
Kwimathiriyeli engaphezulu kwe-5.0 HRC, intambo yokusika abasiki inokuba lolona khetho.Ngaphezu koko, ukuba iintambo zentambo ziqhekeza ngengozi kwi-workpiece, inokususwa ngokulula.Intambo yokusika intambo inomngxuma omncinci kunenxalenye eyenziwe ngoomatshini, ngoko ayizukwaphuka kwindawo efana nempompo, ekunzima ukuyiphatha.
4. Sebenzisaiimpompo zempempe ejikelezayokumngxunya oyimfama
Ukuba ulungisa imingxunya engaboniyo, ukungakwazi ukususa iitshiphusi kunokuba sesona sizathu siqhelekileyo sokuqhekeka kwempompo.Iifayile zentsimbi zikhutshelwa phezulu, yiyo loo nto sisebenzisa iitephu ze-spiral flute, .Ukongeza, nceda uqaphele ukuba impompo yeflute ejikelezayo ayixhathisi njengeempompo zengcebiso eziqhelekileyo kwaye ziyacetyiswa kumatshini oyimfama womngxunya.
5. Nika ingqalelo kubunzulu bomsonto
Niniukwenza imingxunya eyimfama, isiphakamiso sethu kukuba sinikele ingqalelo kubunzulu bomngxuma oyimfama.
Ukubetha itephu ezantsi komngxuma oyimfama phantse ngokuqinisekileyo kuya kwaphula impompo.Abantu abaninzi abayazi le nto, ngoko kufuneka ubale ukuba ingakanani imvume emele ishiywe ngasezantsi.
6. Khetha ukusebenzisa i-lubricant yokucofa ekhethekileyo
Uninzi lwezinto zokupholisa ngoomatshini, ngakumbi izizipholisi ezinyibilikayo emanzini, azifanelekanga ukucofa ngenxa yokuba ukuthambisa kwe-oyile kubhetele noko kunoko kwamanzi.
Ukuba udibana neengxaki zokulungisa, nceda uzame ukusebenzisa isithambiso esikhethekileyo sokucofa.Yibeke ecaleni kwesixhobo somatshini, uyigcwalise ngesitya, kwaye ucwangcise ikhowudi ye-G ukuze untywilisele ngokuzenzekelayo impompo kwikomityi.Kungenjalo, ungazama iimpompo zokwaleka ukwandisa ukuthambisa ngokutyabeka.
7. Sebenzisa isixhobo sokucofa esichanekileyo (sicetyiswa kuphela)
Ngokumalunga nesixhobo sokucofa isiphatho.Okokuqala, sebenzisa isitshixo ukutshixa isiphatho sesikwere ngaphakathi kwesibambo sesixhobo sokucofa, ukuze singajikelezi kwisiphatho sesixhobo.Kuba ukucofa kufuna itorque eninzi, ukuba nesitshixo esichanekileyo kwisibambo sesixhobo kunceda kakhulu ukucofa.Ungasebenzisa i-chuck yempompo okanye i-ER ekhethekileyo ye-tap chuck ukufezekisa oku.
Okwesibini, nokuba isixhobo sakho sixhasa ukucofa okuqinileyo, cinga ngezibambo zesixhobo esidadayo.Izibambo zezixhobo ezidadayo ziyimfuneko ngokungabikho kokucofa okuqinileyo, kodwa nakwiimeko ezininzi zokucofa okuqinileyo, zinokubunyusa ubomi bokucofa.Oku kungenxa yokuba isixhobo somatshini sithintelwe kukukhawuleziswa kwe-spindle kunye ne-shaft, kwaye ayikwazi ukulungelelanisa impompo kunye nomsonto ocutshungulwayo.Kuhlala kukho amandla athile e-axial atyhalayo okanye atsala.Iziphatho zezixhobo ezidadayo zinokunciphisa uxinzelelo olubangelwa kukungabikho kongqamaniso.
Lilonke, ezi zingentla zizizathu ezisi-7 ezibangele ukwaphuka kwempompo.Mhlawumbi la manqaku siwakhankanyileyo awanakukwazi ukugubungela ngokupheleleyo ukuqhekeka kwempompo.Wamkelekile uqhagamshelane nathi ngengxoxo ngakumbi machining yakho.
Ixesha lokuposa: Oct-17-2023