Ukusila imisonto kuneengenelo ezininzi, njengokusebenza kakuhle, umgangatho ophezulu womsonto, ukuguquguquka kwesixhobo esihle, kunye nokhuseleko olulungileyo lokuqhuba.Kwizicelo ezisebenzayo zemveliso, iziphumo ezilungileyo zokuqhuba zifunyenwe.
Izinto eziluncedo kwizixhobo zokusila intambo:
1. Umsiki wokugaya umsonto inokuqhuba imisonto enedayamitha ezahlukeneyo kunye neprofayile efanayo
Iintambo ezahlukeneyo zinokucutshungulwa kusetyenziswa i-thread milling cutter ngokutshintsha i-interpolation radius, enokunciphisa inani lezixhobo, ukugcina ixesha lokutshintsha isixhobo, ukuphucula ukusebenza kakuhle, kunye nokuququzelela ulawulo lwesixhobo.Ukongeza, umsiki omnye unokuqhuba imisonto yokujikeleza ngasekhohlo nasekunene.Nokuba intambo yokusila icuba iqhubekisa umsonto ngesandla sasekhohlo okanye ekunene ngokupheleleyo kuxhomekeke kwinkqubo yomatshini.Kwimingxuma enemisonto enepitshi efanayo kunye nobubanzi obahlukeneyo, ukusebenzisa itephu yomatshini kufuna izixhobo ezininzi zokusika ukuze ugqibezele.Nangona kunjalo, ukuba usebenzisa i-thread milling cutter ukuze usebenze, ukusebenzisa isixhobo esinye sokusika kwanele.
2. Ukuphuculwa kokuchaneka kwentambo kunye nomgangatho ophezulu
Ngenxa yezinto zangoku zokuvelisa i-thread cutters yokugaya i-alloy enzima, isantya somatshini sinokufikelela kwi-80-200m / min, ngelixa i-machining isantya se-high-speed steel wire cones yi-10-30m / min kuphela.Ukugaya imisonto kugqityezelwa ngokujikeleziswa kwesixhobo esinesantya esiphezulu kunye nokufakelwa kwe-spindle.Indlela yayo yokusika i-milling, kunye nesantya esiphezulu sokusika, okubangelwa ukuchaneka kwentambo ephezulu kunye nomgangatho ophezulu.
3. Ukususwa kwetshiphu yentambo yangaphakathi eluncedo
Intambo yokugayayeyokusika itshiphu, kunye neetshiphusi ezimfutshane.Ukongezelela, ububanzi besixhobo somatshini buncinci kunomngxunya odibeneyo, ngoko ke ukususwa kwe-chip kuhamba kakuhle.
4. Funa amandla omatshini aphantsi
Ngenxa yokuba ukugaya intambo kukuqhawula i-chip, kunye noqhagamshelwano lwesixhobo sendawo kunye namandla aphantsi okusika, iimfuno zamandla kwisixhobo somatshini ziphantsi.
5. Ubunzulu obugciniweyo bomngxuma ongezantsi buncinci
Kwimicu engavumeli iintambo zenguqu okanye izakhiwo eziphantsi, kunzima umatshini usebenzisa iindlela zokujika zendabuko okanye itephu iyafa, kodwa kulula kakhulu ukufezekisa i-CNC milling.Abasiki bemisonto banokwenza imisonto enomzantsi osicaba.
6. Ubomi besixhobo eside
Ubomi benkonzo yomsiki wokusila intambo ingaphezulu kweshumi okanye amashumi amaxesha etephu, kwaye kwinkqubo ye-CNC yokugaya imisonto, kulungele kakhulu ukulungelelanisa ubungakanani bobukhulu bomsonto, okunzima ukufezekisa usebenzisa. itephu okanye ufe.
7. Kulula ukufikelela kwisibiniukusika imisonto
Ukuhlaziywa kwakhona kwemisonto ekhoyo ibisoloko ingumceli mngeni ekusebenziseni ukujika ukwenza imisonto.Emva kokusebenzisa i-CNC yokugaya imisonto, le ngxaki isonjululwa ngokulula.Ukusuka kuhlalutyo olusulungekileyo lwentshukumo, kunokubonwa ukuba ngexesha lokusila, okoko nje umgama wokutya wokujika ngakunye ulungisiwe kwaye isixhobo sithotywa ukusuka kumphakamo osisigxina kunye nexesha ngalinye, umsonto owenziweyo uya kuba kwindawo efanayo, kwaye i Ubungakanani berediyasi abuyi kuchaphazela ubunzulu bentambo (ubude bezinyo), ngoko ke akukho mfuneko yakuba nexhala malunga nokuphazamiseka kwezinyo.
8. Izinto eziguquguqukayo ezinobunzima obuphezulu kunye nobushushu obuphezulu be-alloy materials
Umzekelo, ukucutshungulwa komsonto we-titanium alloy kunye ne-nickel esekelwe kwi-alloy ibisoloko iyingxaki enzima, ngakumbi ngenxa yokuba iimpompo zocingo zentsimbi ezinesantya esiphezulu zinesixhobo esifutshane sobomi xa kusetyenzwa le misonto yezinto ikhankanywe ngasentla.Nangona kunjalo, ukusebenzisa i-hard alloy thread milling cutter kwi-hard material thread processing sisisombululo esifanelekileyo, esinokuqhuba imisonto yezinto ezinobushushu obuphezulu be-alloy kunye nobunzima be-HRC58-62.
Ixesha lokuposa: Jul-17-2023